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Electron: Rocket Lab's Rocket For Small Payloads

Keneci Network | @kenecifeed

The Electron is Rocket Lab's small-lift rocket which is 18 meters(m) tall, 1.2 meters wide, weighs 13,0000 kilogram, and is designed to launch small satellites into low Earth orbit (LEO). It is capable of carrying payloads up to 300 kilograms(kg). Electron is made up of two main stages, First Stage, Second Stage and an optional Kick Stage.

The first stage generates more than 19,504 kilogram of thrust at sea level. For comparison SpaceX Falcon 9 weighs 547,903.3 kilograms(kg}, can carry payload up to 22,800 kg; and its first stage generates more than 771,107 kg of thrust at sea level.

Electron's first stage is powered by nine Rutherford engines, each fueled by RP-1 (a refined petroleum-based fuel) and LOX (liquid oxygen). The engines are electric-pump-fed, meaning they use electric pumps to circulate the propellants -- the first of such engines to power an orbital-class rocket.

The electric pumps are powered by lithium-polymer batteries. The second stage uses three batteries which are "hot swapped," two of the batteries are jettisoned once depleted to shed mass during flight.

The second stage is powered by a single Rutherford engine, also fueled by RP-1 and LOX. The engine is optimized for vacuum conditions and provides a higher specific impulse (efficiency). The second stage is 2.4 m tall and 1.2 m in diameter, and generates over 2,630 kg of thrust.

Electron can also be equipped with an optional kick stage, which is designed to circularize the orbit of the payload and provide additional propulsion for precision orbit insertion. The kick stage is equipped with a single Curie engine and is capable of performing multiple burns, and can carry up to 150 kg of payload.

The Curie engine is a liquid-propellant rocket engine designed and manufactured by Rocket Lab. It is a bipropellant engine, with the composition of the propellant being a trade secret. The engine produces 120 Newtons or 12.25 kg of thrust, and has a specific impulse of approximately 320 seconds.

The Electron rocket uses a sophisticated guidance and navigation system (GNC) to ensure accurate targeting and orbit insertion. The GNC system includes Inertial Measurement Unit (IMU), Star trackers, GPS receivers, Accelerometers and Gyroscopes.

The rocket’s structure is primarily made of carbon composite materials. Rocket Lab says the company has developed a robotic manufacturing capability to produce composite parts, reducing production time from 400 hours to just 12 hours. This allows for faster and more efficient production of Electron rockets.

In 2020, Rocket Lab demonstrated the capability to recover the Electron’s first stage. The company has developed an aerodynamic decelerator (ballute) and parafoil system to slow down the booster during re-entry and enable a controlled splashdown in the ocean. The recovered stage can then be refurbished and re-launched.

During a typical launch mission, the Electron lifts off from the launchpad at Mahia Peninsula in New Zealand:

  • First stage burn: The nine Rutherford engines ignite, and the first stage burns for approximately 4 minutes, reaching an altitude of around 100 kilometers(km).

  • First stage cutoff: The first stage engines shut down, and the stage separates from the second stage.

  • Second stage burn: The Rutherford engine ignites, and the second stage burns for approximately 6 minutes, reaching an altitude of around 200 km.

  • Payload deployment: The payload is deployed from the second stage (and the kick stage if equipped, performs its initial burn to circularize the orbit)

  • Orbit insertion: The Electron’s GNC system ensures the payload reaches its intended orbit.

Rocket Lab launched the company's last mission for the year 2024 on Dec. 21, during which the Electron's Kick stage deployed Strix -- a private Earth-imaging radar satellite for Japanese company Synspective -- into its target orbit 574 kilometers above Earth about 54.5 minutes after launch, according to Rocket Lab.

Rocket Lab is also developing a larger, partially reusable rocket called Neutron, which is expected to debut sometime this year.

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